四、写出程序段的作用(本大题共3小题,每小题5分,共15分) 要求写明本段程序执行何指令及其作用、执行位置量或包括初始坐标值及终点坐标值、执行速度等,线切割3B指令还必须注明计数方向及加工方式。
例1. N0010 G92 X0 Y0 Z50; 答:采用G92指令建立工件坐标系;定义当前刀具所在的坐标(X、Y、Z)值分别为该坐标系的(0,0,50)。
例2. N1 : B35725 B84925 B84925 GY L2; 答:沿Y正方向正负45°区域内第二象限直线加工指令;相对值X、Y加工距离分别为35.725mm和84.925mm.
1.下面是某玩具塑料模具的成形零件的数控铣加工程序,请写出每段的作用和意义。
O1000;
N0010 G54 G00 G90 X0 Y0 Z50;
N0020 S300 M03;
N0030 Y-60 Z5;
N0040 M08 ;
N0050 G01 Z-10 F30;
N0060 G42 X8 Y-24.27 D01; (1)
N0070 G91 X9.63;
N0080 X2.98 Y9.16; (2)
N0090 G02 X4.94 Y15.22 I2.47 J7.61;
N0100 G01 X2.98 Y9.16;
N0110 X-7.79 Y5.66;
N0120 G02 X-12.94 Y9.4 I-6.47 J4.7; (3)
N0130 G01 X-7.79 Y5.66;
N0140 X-7.79 Y-5.66;
N0150 G02 X-12.94 Y-9.4R-8; (4)
N0160 G01 X-7.79 Y-5.66;
N0170 X2.98 Y-9.16;
N0180 G02 X-4.94 Y-15.22 R-8;
N0190 G01 X2.98 Y-9.16;
N0200 X9.63;
N0210 G02 X16 I8; (5)
N0220 G90 G00 Z50;
N0230 G40 X0 Y0
N0240 M30;
(1)______
(2)______
(3)______
(4)______
(5)______
2.下面是某塑料模具顶出板在加工中心的数控程序,请写出每段的作用和意义(提示:程序中G28为自动返回换刀参考点)
O1000 ;
N0010 G54 G00 G49 G40 G90 G28 T01 M06; (1)
N0020 X0Y0 Z50;
N0030 M03 S400;
N0040 M08;
N0050 G43 Z10 H01;
N0060 X-30 Y37.5;
N0070 G99 G91 G81 Y-15 Z-30 R-5 L4 F100; (2)
N0080 X20;
N0090 Y15 Z-30 L3;
N0100 X20 ;
N0110 Y-15 Z-35 L3 ;
N0120 X20;
N0130 Y15 L3; (3)
N0140 G00 G90 G49 Z50;
N0150 M09 M05;
N0160 G28 T02 M06;
N0170 G00 G44 X-30 Y37.5 Z50H02; (4)
N0180 M03 S300 M08;
N0190 Z15;
N0200 G98 G91 G81 Y-45 Z-35 L2 F300;
N0210 X60;
N0220 Y45;
N0230 G00 G90 G49 Z50;
N0240 M09 M05;
N0250 G28 T03 M06;
N0260 G00 G44 X-30 Y67.5 Z50H03;
N0270 Z15;
N0280 G98 G91 G84 Y-45 Z-25 L2 F1.5; (5)
N0290 X60;
N0300 Y45;
N0310 G00 G90 G49 Z50;
N0320 M30;
(1)______
(2)______
(3)______
(4)______
(5)______
3.下面是某零件的线切割程序,请写出每段的作用和意义
N1 : B0 B14920 B14920 GY L4;
N2: B1175 B0 B1175 GX L1; (1)
N3 : B0 B9040 B9040 GY L2;
N4 : B1175 B5880 B5130 GY NR4; (2)
N5: B7910 B4570 B7910 GX L1;
N6 : B1210 B1940 B1940 GY L2;
N7: B7900 B4560 B7900 GX L3; (3)
N8 : B4415 B5683 B8830 GY NR1; (4)
N9: B7900 B4560 B7900 GX L2;
N10: B1210 B1940 B1940 GY L3;
N11: B7910 B4570 B7910 GX L4;
N12: B5680 B1940 B7800 GX NR2;
N13 : B0 B9040 B9040 GY L4; (5)
N14 : B1175 B0 B1175 GX L1;
(1)______
(2)______
(3)______
(4)______
(5)______
五、编写程序(本大题共20分)
某囊类橡胶模的芯子采用的棒料为160mm长,已完成工作尺寸的粗加工和半精加工,轮廓余量为0.3mm.现在需要精加工,所用刀具形式如右图所示,请编写精加工程序。
未注圆角R3